The problem was in the fender design. Water and mud would collect in the area above the headlights and would rust the fender out. This problem was not just Chrysler related and it affected virtually all cars built during that era. 1957-58 Fords and Meteors were also noted for this problem. In 1953 and 1954 Frenched headlight rims became the rage - the rims extended out beyond the headlight, giving them a sunken look. The theme then developed into the fenders, so that the fenders tops protruded out beyond the headlights. Those extensions provided nice shelves inside the fender for mud and water to collect. I have seen a 1961 Valiant with its headlights fallen back into the wheelwells, shining up into the underside of the front fender. And my first 1964 Studebaker had holes in the fenders above the headlamps that caused dirty road water to be swept back up onto the windshield. So the problem was not just something that Imperial had to deal with. And it was not as serious and wide-spread as you have been lead to believe. Headlights falling out of the fenders were the exception, not the rule. Holey fenders, yes, but not falling headlights. And it took a number of years to develop. The problem on the 1957 Imperial, for example, may have become wide spread enough to affect the design / engineering of the 1960 models, perhaps, but I doubt 1958. Bill Vancouver, BC ----- Original Message ----- From: "Steve B." <imprl59@xxxxxxxxxxxxxxx> To: <mailing-list@xxxxxxxxxxxxxxxx> Sent: Tuesday, November 11, 2003 7:04 PM Subject: RE: IML: Quality of the 1957 Imperial > > I have heard from several people that the fenders would rust out > allowing the headlights to fall off the front of the car. Supposedly > this was happening pretty dang fast and was the reason they started > undercoating all the Imperials in '58. Anyone know if this was true? > > Steve B. > > > >