Hi, It doesn't need any calculations, copper tubing in any brake system is dangerous and illegal here in Canada. Leo QCI At 09:52 AM 31/05/2002 -0500, you wrote: >At 02:52 AM 5/31/2002 -0400, you wrote: >>I >>have never had a copper pipe rupture and I have had plenty. Is this risk >>particular to heavy U.S. cars? If so I will ensure that the replacement pipes >>are steel. >> >>Tony V. > >Tony, I am not sure if Imperials have particularly higher brake line >pressures than your usual car in Britain. I think that the higher brake >forces are achieved by using larger calipers, brake cylinders, and master >cylinders rather than higher pressure. Also, drum equipped cars like >yours have inherently lower line pressures. I would guess the shop manual >will help with the question of how high pressure is built up inside the >brake system. If I recall, on a 68 (disk brakes) the pressure can reach >1200 psi. Now, does copper have sufficient strength? Well, some of these >pipes (flexible hoses) are actually rubber, so if rubber can take the >pressure, then copper should too. Of course, the rubber hoses are of much >higher thickness than the steel lines to limit expansion. Then again, we >do not know how thick wall the copper lines used in the UK are. They >might be of thicker wall than the steel lines used in the US. > >Calculating the stresses in a pipe based on pressure, pipe ID and wall >thickness is not difficult. If you can provide me this information, and >the copper alloy used (I can hopefully find info on the strength of the >material) I may be able to do some rough calculations and tell you if the >material selection is improper. My guess though is that if they use it in >a large scale over there, it should be fine. Here in the US, often the >"safety" regulations go beyond sense... >D^2 > > >