Well, I have to admit I wrote my diatribe without bothering to check the manual, but I assure you there is a minimum thickness specification somewhere, as they are furnished to brake shops by the brake lathe manufacturers each year when the new models come out. I don't have my 68 manual here at home, but I will check it tomorrow - (not that I doubt your statement). On manual I happen to have here, it is on the "specifications" page, in the brake section - for 1981 this is on page 5-44, and I quote "Minimum thickness 0.940" (The new thickness is 1.000"). I quote further: "Note: All rotors (disc) will show markings of minimum allowable thickness cast on an un-machined surface." With regard to Drum brakes, I quote the following note: "All drums will show markings of maximum allowable diameter." For 1981, this is on page 5-14. For 1972, the above information is on pages 5-57 and 5-11, respectively, and the same "notes" are there also. If it's not in the 68 manual, someone should be taken to the woodshed! Dick Benjamin ----- Original Message ----- From: D. Dardalis <dardal@xxxxxxxxxxxxxxx> To: <mailing-list@xxxxxxxxxxxxxxxx> Sent: Thursday, April 18, 2002 10:15 AM Subject: IML: minimum rotor thickness? > At 09:24 AM 4/18/2002 -0700, you wrote: > >There is a minimum thickness for safe operation, turning them below that > >specific thickness risks brake failure due to fade and perhaps warping. The > >minimum safe thickness will be in the FSM, and is usually cast into the > >rotor/drum somewhere to warn the brake shop. No professional brake shop > >will turn a drum or rotor below that minimum, lest he open himself up to a > >monstrous liability/lawsuit, and, at least in CA, lose his garage keeper's > >license. > > Dick, I was looking at the 68 repair manual trying to find the minimum > thickness. I may be wrong, but I think they did not list a minimum > thickness. Instead, they just said that rotors should never be turned and > machined! They assumed that nobody will machine them, so they did not > publish a minimum thickness, or so it seems. > > D^2 > > >