I had the same problem with my '65. The connections appeared to be tight, but when I removed the gage to replace it I found that the connection in the gage itself where it connects to the stud was slightly loose. Enough to raise the resistance. I checked the connections on the replacement gage for tightness and I have had no problems for the last five years. The old gage could be used again with a little work where the melting took place. Gen '65 vert ----- Original Message ----- From: "Bar00n" <baroon@xxxxxxxxxxxxx> To: <mailing-list@xxxxxxxxxxxxxxxx> Sent: Sunday, April 27, 2003 11:50 AM Subject: Re: IML: ammeter guage again > The higher /avaliable/ output of an aftermarket alternator won't come into > play unless you have something that needs a LOT of current. Say for instance > that your car requires 40amps at 13volts to run headlights, heater and > ignition. Your 50amp alternator has no problem. If you swap that for a > 100amp alternator, the car will still only pull 40amps with headlights, > heater & ignition. The difference is when you get a high current load. > For instance, you left the lights on and the battery is dead, now the > alternator needs to provide 40amps to run your regular stuff, AND more to > charge the battery. Say the battery needs 20 amps, now you are up to 60amps > which is easy for the alternator but if your ampgauge and associated wiring > only handles a max of 50, you're in trouble. Ideally only the fusible link > should burn, but ya never know. > > I don't know enough of the insides of the gauge to tell if there's something > there that can be cleaned, but if you get heat, there is resistance > somewhere. > > If you are looking to bypass the ampgauge or atleast read about it, check > the technical info part of my webpage. > > Carl > http://www.robdiesel.com > > > ----- Original Message ----- > From: <Oneof514@xxxxxxx> > > > I am having trouble with the ammeter gauge on my 66 Imperial. The plastic > gauge housing is melting! > The meter leads and the wire leads are corrosion free and the connections > nice and tight. > My alternator is a later model replacement that has a higher output than the > original 1966 model. Is this the cause of my trouble? > > >