Nick, I don't think 75% of broken bolts need to be broken. Take your time, take some CRC 556 or WD-40 and take a little heat and work slowly with it. spray the bolt area (head of bolt, gasket between the head & outlet pipe) whenever you can for a day or two. wire brush the area first so the rust doe not soak up the CRC. When you are ready to take them out, heat the block a little until the CRC starts to cook, take the heat away and spray it again. The hot block will draw the CRC in a little. Do this a few times and then try the bolt. Turn it both ways (lossen-tighten) until it breaks loose (not BREAKS). Do not try to turn it out fast. Just a little pressure each way. Keep the heat and spray up too if it does not loosen right away. When it starts, spray it again keeping the CRC flowing. I have had a lot of luck with this method. It takes patience but that is better than drilling and using an screw extractor. You may even try tapping the area where the bolt is in the head the break the rust so the CRC can soak in. When you reassemble DO NOT FORGET to use "Never Seize" on the threads. By the way, are you coming to WOTSRA in Macungie in August? "Sperduto, Nick" wrote: > > Thanks, I got some good suggestions on my overheating. > I want to change the thermostat. > So before I even start, I'm expecting the bolts to break. > Can you heat them up like you can a bolt in the block to try and remove them > or will I have to drill them out. > Is there anything I should try before hand. I don't think I can soak them > the way they are. > > when I did the water pump, one of the bolts was actaully froze to the pump. > > Nick
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