There is a tool for electrical connection (DC) that uses a copper/brass ring, called a Wire Barrel, that you put the wires through and crimp. It generally exceeds code for DC electrical work...say in a Solar Photovoltaic System. The tool is made by Buchanan Electrical Products Tool (MS No. 3191A). I have no connection to this company, just have used the tool for years. Another thing about solder is, it will corrode over time (Cathodic corrosion), unless it's protected, but that's a whole different forum... I have used the Buchanan on under dash stuff for my 64 Dodge (content) with no troubles. Christopher -- '64 Dodge 440 2 Dr. Hard Top '87 Dodge Ramcharger '00 Merc Berz C230 Kompressor 16.73 1/4 - (Hey, It's DaimlerChrysler) -------------- Original message -------------- ===================================================================== > > Back in the early 80's we soldered battery terminal ends on UPS systems > battery applications. (I had a job injury from doing about 1400 in afew > days on 350mcm high strand cable.) A few years later the concensus of > opinion was that the solder could become over heated and the connection > fail under extreme load cases. A change was made to a full crimp type > connection. These crimps encircle the cable and usually are hex shaped. > These are also used on aluminum wire that will never tighten under a lug > with only two sided pressure. I personally don't like the thought of > soldering a starter cable as that has alot of amps hence heat. I don't > know of a source for us for the proper crimp stuff so maybe a combo of > crimp and solder could be a good alternative? I've seen automotive > crimp/solder connectors and have used a few. If we can find the right > size they should be good. Of course a nice new one piece cable is the > best. > > > > Rich Kinsley '64 Dodge Polara 4dr 318poly w/goodies -- [Non-text portions of this message have been removed] ---- Please address private mail -- mail of interest to only one person -- directly to that person. I.e., send parts/car transactions and negotiations as well as other personal messages only to the intended recipient, not to the Clubhouse public address. This practice will protect your privacy, reduce the total volume of mail and fine tune the content signal to Mopar topic. Thanks! '62 to '65 Mopar Clubhouse Discussion Guidelines: http://www.1962to1965mopar.ornocar.org/mletiq.html.