There is a mis-print in the workshop manual, the rear axle end play on your '57, is .003"- 008" NOT .013-018". I just did my rear axle and tryed to acheive between .003-.005" as things tend to loosen up over time. Owen ----- Original Message ----- From: Philippe COURANT <accf_clb@xxxx> To: <L-FORWARDLOOK@xxxx> Sent: Sunday, July 07, 2002 8:03 AM Subject: [FWDLK] rear axle shaft leak and shims ('57 Imp) > I've some problem on my '57 Imperial: a leak of axle oil in the > left drum after my 1000 miles trip in May. First thought was to > blame the inner oil seal (which was replaced when i restored the > car) but after some checks it seems that the axle shaft has a lot > of transversal play so the following culprit was the outer > bearings. If the bearing goes bad, the inner (and outer) oil seal > goes bad.. I order the seals and the bearings (2788A-2735X, > specific to Imperial..) and today i remove the axle shafts. > Surprise ! There was a big axial play, at least 0.15 inch on each > axle shaft between cup and bearing.. The inner oil seal was > completly destroyed, the rubber/spring seal part was laying > around the axle completly separated of its housing ! > I discovered that when i restore the axle, i forgotten to put the > "preload" shim: when you remove the rear brake plate you find > between brake support and axle shaft flange: a thick shim (around > 1/10 inch) and "shimming" plates (various dimensions from 0.010 > to 0.030). The "shims" have a large bore, larger than the bearing > cup, the "thick shim" has a smaller diameter equal to the bearing > cup. So when you 'shim" rear axle shaft, you add shim plates > between axle flange and "thick plate" which (with brake support) > preloads the bearing (according to FSM you must have a 0.013 to > 0.018 end play at each axle). > And i forgotten to use this plate ! So the bearing was only > preload with the brake support.. Not very good as the brake > support is thin .. You'll not find in the FSM this "thick" plate > with smaller bore, itsn't also in the Parts manual (no # part) > but i had in my garage since two years 2 "shims" hanged to a > nail.. As i removed the axle 6 years ago i forgotten them ! > Now i have a 0.007 end play, smaller than origin but with driving > i think i'll have a 0.013 in some miles.. > > Other thought: the outer bearing has no provision to grease it > from outside. It is enclosed between inner and outer oil seals so > no oil lubrication except leaks... So how to grease it (it is not > very easy to remove axle shafts..) ? Itsn't a sealed bearing or a > "life" warranty bearing.. No indications in the FSM lubrication > chapter. I've put a lot of grease .. > > If someone needs 2788A-2735X bearings i've a pair of new Timken > ...(bought from Dallas seller, thanks John !). And no thank to > Andy Ber... who sent me wrong (outer) oil seals, no bearings and > wrong filters for a friend.. > > -- > Philippe COURANT (Pau, France) > Imperial 57 Crown convertible > Buick 58 Roadmaster sedan > > - American Car Club de France (ACCF) : http://www.accf.com > > - Chrysler Imperial France : http://www.ifrance.com/c-i-f > > - Cadillac " Standard of Excellence " : > http://www.ifrance.com/accf-cad > > - SportsCars : http://www.ifrance.com/accf-sprtcar > > -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- > Need an answer fast? Search the 17,000+ pages > of the Forward Look Mailing List archives at > > http://www.forwardlook.net/search.htm >